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Vapor degreasing
Vapor degreasing is a surface finishing
process. It involves solvents in vapor form to cleanse the workpiece in
preparation for further finishing operations.
Process
The acting principle behind the vapor degreaser process is that the solvents
will dissolve the contaminants on the workpiece and remove them by dripping
off the part. A basin of solvent is set up with a heating coil to bring the
solvent to boil. As the solvent evaporates it rises to the fill-line in the
chamber, above which is the much lighter air. This contains the vaporized
solvent in a closed space where the workpiece is placed. The solvent
condenses on the more frigid workpiece and the now liquid solvent dissolves
the greases on the part. With the impurities contained in the liquid beads,
the solvent runs off the part. Some systems are designed to capture and
reclaim this solvent, making the process much more economical.
Benefits
Can be used on electronic parts to remove excess oil, grease, wax and other
non-water soluble particles because water is not used.
Used where water-based system are impractical.
Cleans and prepares part surfaces for various finishing processes like
painting, welding, soldering, and bonding.
Issues of part oxidation and water spots are not present.
With vacuum degreasers, there is solvent that is emitted. However they have
a high cost and low production rate
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